How to Change a Wheel on a Bench Grinder? (6 quick steps)

Changing a wheel on a bench grinder is not a troublesome process. As long as you adhere to the safety procedures, you will sustain a simple change of the wheel. Here are some straightforward steps to assist you throughout this process.

If you want to gain a clearer picture of all aspects of a Bench Grinder, be sure to read my complete buying guide here.

Step 1: Safety First

Safety is the most critical aspect of changing the wheels of a bench grinder. Follow these steps to guarantee a safe and thriving operation

• Unplug your bench grinder and switch off the backup power if included
• Wear safety gear such as eye shields and safety gloves
• Make sure that the replacement wheel is in the correct size and speed rating for the grinding machine
• Ensure to stick to the recommended level of torque in order to tighten the jolt safely

Step 2: Read the Instructions Manual

Getting to know more about your tool is an essential point. As the more you know about it, the more you get to do it right. Read the manufacturer Instructions manual and get to know more about the mechanism of how your bench grinder work and what parts of it demand replacements.

In conclusion, you’ll be able to comprehend how to securely change your bench grinder’s wheel.

Step 3: Gather Tools and Essentials

In order to complete a safe replacement of your bench grinder’s wheel, you’re going to need some tools to assist you through the process.

• Adjustable wrench
• Screwdriver
• Replacement wheel
• Lubricating oil
• Safety goggles
• Safety gloves

Step 4: Detaching the Wheel

Removing Safety Guard

First, you need to eliminate any obstruction. Most bench grinders emphasize a safety guard Which demands to be taken off so you can remove the wheel harmlessly and quickly.

To remove the Safety guard, you need to locate the screws that attach it to the main body and gently remove it with the appropriate screwdriver.

Removing the Wheel

The first thing to do in removing the wheel is to use a wrench to unscrew the nut and the washer that fastens the wheel. Then apply a small amount of lubricating oil on the joint, the nut, and the shaft to lessen any stiff.

Now your wheel is ready to be removed reliably. Keep in mind that it’s vital to do these steps while wearing safety gloves.

Read also: Bench Grinder Vs. Angle Grinder

Step 5: Attaching the Replacement Wheel

The replacement wheel now has a clear path to be fastened properly to the main body. Place the new wheel in the same route the old one was positioned.

Make sure that you placed it the right way. The instruction manual should give you a hand in this as it varies from a bench grinder to another, depending on the type of wheel you are positioning.

Accelerate the replacement wheel to the furthermost point that it can reach, then you can insert the washer and nut back by tightening them using the adjustable wrench.

Keep in mind that you should not put too much force in tightening the nut, as it will tighten automatically when the wheels start working.

Return the outer guard back in its place and tighten the screws.

Step 6: Test the Machine

This step is particularly essential for your safety, In addition to validating that you managed a safe changing of the grinding wheel.

Additionally, before you turn on the machine, make sure that the safety guard feature is securely and efficiently in place. Turn on the machine and start observing it closely.

Furthermore, pay attention to the sound and motion of the machine, if you marked any slight deviation in the motion of the wheels or any weird noise, turn it off immediately. It is better to let the machine work for a minute before using it for actual grinding jobs.

Final Thoughts

We can’t doubt the major role that the bench grinder plays in any DIY-er’s life. As it is used to do a variety of projects, including sharpening tools, repairing tools, and polishing surfaces.

Summing-up, replacing the bench grinder wheel is secure when it is administered according to the fundamental rules.

However, following this procedure with the safety precautions will lead you to maintain a safe and successful change of the bench grinder’s wheel.